INSULATION SUPPLY CO. 800-457-7715

VERSAFIT
} Highly flame-retardant, very flexible, low-shrink-temperature polyolefin tubing
} 2:1 shrink ratio
} Low shrink temperature reduces installation time and the risk of damage to   temperature-sensitive components
} Very flexible; doesn’t easily wrinkle when bent
} Highly flame retardant; UL/CSA VW-1 rated
} Hot stamps extremely well
} Higher temperature rating, better thermal stability, and higher resistance to physical abuse than non-crosslinked material
} Free of polybrominated biphenyls (PBBs) and polybrominated biphenyl oxides and ethers (PBBO’s and PBBEs), which are classified as environmentally hazardous substances
} UL-recognized and CSA-certified
} Meets AMS-DTL-23053/5, Classes 1 and 3
RN F-100
} Flexible, flame-retardant, general purpose polyolefin tubing
} 2:1 shrink ratio
} Superior abrasion and solvent resistance when compared with that of many flexible, general purpose polyolefin tubings
} Excellent physical, chemical, and electrical properties that meet or exceed industrial and military standards for highly reliable, general purpose tubing
} Flexible; conforms to irregular shapes
} Flame-retardant (colors only)
} Wide range of sizes and colors
} Meets AMS-DTL-23053/5, Classes 1 and 2
} UL-recognized and CSA-certified
RP-4800    
}
High-shrink-ratio, flame-retardant polyolefin tubing
} 4:1 shrink ratio
} Conforms well to highly variable substrate dimensions
} Has excellent physical, chemical, and electrical properties that meet or exceed industrial and military standards
} Shows no significant degradation when exposed to common solvents and chemicals, including aviation fuel and hydraulic fluid
} Meets AMS-DTL-23053/5, Class 1 Over-expanded
} UL-recognized

RW-175
} High-temperature, chemical-resistant polyvinylidene fluoride tubing
} 2:1 shrink ratio
} Tough, semirigid, very-thin-wall insulation

} High flame-resistance, meeting the requirements of AMS-DTL-23053, Test C, with
}L/CSA VW-1 rating

} High-temperature performance that meets or exceeds military and industrial standards
} Protection from most industrial solvents, fuels and chemicals

} Part of the MicroFit family of small-diameter, high-shrink-ratio tubing with recovered n inside diameters as small as 0.178mm (.007”)
} Meets AMS-DTL-23053/8
} UL-recognized and CSA-certified

RT-375
} Clear, flame-resistant, flexible fluoropolymer tubing
} 2:1 shrink ratio
} Exceptional clarity and clarity stability
} Toughness, chemical resistance, and high-temperature performance
} High flame-resistance; UL/CSA VW-1 rated
} Approximately 40 percent thinner walls than most general purpose polyolefin tubings
} Meets AMS-DTL-23053/18, Class 2
} UL-recognized and CSA-certified

RT-555
} Fluid-resistant, chemical-resistant, crosslinked fluoropolymer tubing with extended temperature range
} Resistance to high temperatures, solvents, corrosive chemicals and radiation
} Extreme resistance to hydrocarbons
} Low outgassing; successfully tested for NASA outgassing requirements
} Highly flame-retardant
} 40 percent lighter weight than Viton® fluoroelastomer tubing, System 300 tubing

ATUM
} High-shrink-ratio, adhesive-lined polyolefin tubing
} 3:1 and 4:1 shrink ratios allow for connector-to-cable sealing
} Tubing environmentally seals and protects components and interconnections
} Medium wall provides increased mechanical protection
} ATUM adhesive bonds to a wide variety of plastics, rubbers and metals, including polyethylene, aluminum, steel, and copper
} Meets AMS-DTL-23053/4, Class 3
} UL-recognized (black only, except sizes 3/1 and 4/1)

DWP-125
}
Flexible, high-shrink-ratio, adhesive-lined polyolefin tubing
} 3:1 shrink ratio allows for insulation and sealing of irregular shapes
} Medium wall provides increased mechanical protection while maintaining flexibility when installed
} DWP-125 adhesive bonds to a wide variety of plastics, rubbers and metals, including polyethylene, neoprene and steel
} UL-recognized and CSA-certified
} Meets the material properties of AMS-DTL-23053/4, Class 3 (except for sealing efficiency)

ES2000
} Flame-retardant, high-shrink-ratio, adhesive-lined, semirigid polyolefin tubing
} 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters
} Flame-retardant and mechanically tough, the tubing provides strain relief and abrasion protection of wire splices, terminals and other components
} Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range
} UL-recognized

ES CAPS
} High-shrink-ratio, adhesive-lined, semirigid polyolefin caps
}:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters
} Mechanically tough jacket provides strain relief and abrasion protection
} Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range
} UL-recognized

SCL
} Semirigid, encapsulant-lined polyolefin tubing
} 3:1 shrink ratio
} Splash-resistant, moisture-resistant covering; not intended for use where immersion in fluids is required
} Rugged protection against abrasion, vibration and flexing
} Excellent strain relief and insulation of weak points
} UL-recognized
} Meets AMS-DTL-23053/4, Class 1

RAYBLOCK KITS
} Heat-shrinkable water-blocking systems
} Environmentally seals wire bundles of up to 20 wires
} RayBlock 85 products withstand temperature excursions to 105ºC (221ºF)
} RayBlock 105 products withstand temperature excursions to 120ºC (248ºF)
} Provides excellent strain relief and reduces noise
} Offers a low-profile installed product only marginally larger than the cable bundle itself

DR-25
} Flexible, chemical- and abrasion-resistant tubing
} 2:1 shrink ratio
} Flame-retardant
} Resistant to aviation and diesel fuels, hydraulic fluids and lubricating oils
} High-temperature fluid resistance and long-term heat resistance
} Meets AMS-DTL-23053/16
} System 25 tubing

NT-MIL
} Flexible, rugged, modified elastomeric tubing
} Remains flexible at temperatures as low as -70ºC (-94ºF) without cracking
} Withstands heat shock at 200ºC (392ºF) without dripping, flowing or cracking
} Offers outstanding resistance to abrasion and physical abuse while providing the flexibility and strain relief needed in rugged harnessing applications
} Resistant to most fluids and solvents, including aviation and ground vehicle fuels, lubricating oil, and hydraulic fluids
} Meets the stringent requirements of AMS-DTL-23053/1, Classes 1 and 2

FLUOROELASTOMER TUBING
} Chemical-resistant, high-temperature tubing made with Viton® fluoroelastomer
} High resistance to impact and abrasion

} Resistance to a wide variety of fuels, lubricants, acids and solvents at elevated temperatures
} Flexibility at low temperatures without cracking
} Meets AMS-DTL-23053/13

HRHF, HRNF, & HRSR HEAVY DUTY TUBING
} High-ratio tubing
} 5.6:1 shrink ratio
} Offers toughness and durability
} Provides excellent insulation and abrasion protection
} Available in semirigid flame-retardant (SR), standard (NF), and high-flex,  flame-retardant (HF) materials
} Available with or without factory-applied sealants and adhesives
} FR (flame-retardant) callouts meet the flame-retardant material requirements of AMS-DTL-23053/15
} HRHF and HRSR have the following agency approvals:
    ABS (American Bureau of Shipping)

    
DNV (Det Norske Veritas)
   
Lloyd’s (Lloyd’s Register of Shipping)

RHW
} Rugged, heavy wall, adhesive-lined polyolefin tubing
} Shrink ratios as high as 3.5:1
} Withstands mechanical abuse for increased product reliability
} Highly resistant to impact and abrasion
} Provides a high level of strain relief when installed on splices and joints
} Resistant to chemicals, moisture and oils

} Provides a complete moisture-proof seal preventing corrosion of underlying components
} Available in black (all sizes) and red (sizes 9/3, 13/4, 20/6, and 33/8 only)  
} UL listed (sizes 9/3 through 70/21 only)

SST & SST-FR TUBING
} Self-sealing tubing
} Shrink ratios as high as 3:1
} Thick-wall insulation, strain relief and abrasion protection
} Thick adhesive liner forms an effective barrier against fluids and moisture; no need for greases, tape or epoxy
} Available in flame-retardant (FR) and non-flame-retardant materials
} SST has the following agency approvals:
 
   ABS (American Bureau of Shipping)
    DNV (Det Norske Veritas)
    Lloyd’s (Lloyd’s Register of Shipping)

} Meets AMS-DTL-23053/15, Classes 1 and 2

XFFR TUBING
} Halogen-free, flame-retardant tubing
} Shrink ratios as high as 3:1
} Emits minimal amounts of toxic or acid gases during combustion
{ Resists moisture, fungus and weathering
} Meets performance requirements of MIL-C-24640 and MIL-C-24643 cable jackets
} XFFR has the following agency approvals:
      
  ABS (American Bureau of Shipping)
     DNV (Det Norske Veritas)
  
   Lloyd’s (Lloyd’s Register of Shipping)

XFT5000
} Highly flexible woven fabric tubing
} 2:1 shrink ratio for easy installation onto different substrate diameters and sizes
} Polyethylene/polyester construction for excellent abrasion resistance over a wide temperature range
} Halogen-free
} Heat-shrinkable to grip substrates tightly without additional fixing
} Highly flexible woven fabric construction for easy installation onto awkward substrates such as bent hoses
} Resistant to harsh environments
} Low shrink temperature for safe installation onto heat-sensitive substrates
} Easily cut with standard industrial cutting equipment
} UL-recognized

MT 1000
} High temperature, semirigid fluoropolymer tubing
} 2:1 shrink ratio
} Tough, semirigid, very-thin-wall insulation
} Excellent resistance to a variety of fluids
} USP Class VI material; no heavy metals
} Part of the MicroFit family of small-diameter, high-shrink-ratio tubing with recovered inside diameters as small as 0.178mm (.007”)
} Compatibility with gamma, ETO, steam and dry-heat sterilization
} Optional inner adhesive lining in sizes 1/8” and larger (MT1000A)
} Double-bagged packaging

MT 2000
} USP Class VI, lubricious, thin-wall polyolefin
} 2.5:1 shrink ratio
} Lubricity comparable to FEP
} Excellent electrical insulation properties
} Can be manufactured with a very thin wall
} USP Class VI material; no heavy metals
} Part of the MicroFit family of small-diameter, high-shrink-ratio tubing with recovered inside diameters as small as 0.178mm (.007”)
} Compatibility with gamma and ETO sterilization
} Optional inner adhesive lining in sizes 3.0mm and larger (MT2000A)
} Plastic spools and double-bagged packaging

MT 3000
} USP Class VI, high-temperature, flexible fluoropolymer tubing
} 2:1 shrink ratio
} Tough, flexible, very-thin-wall insulation
} Excellent resistance to a variety of fluids
} USP Class VI material; no heavy metals
} Compatibility with steam (limited cycles), gamma, ETO, and dry-heat sterilization

MT 5000
} USP Class VI, flexible polyolefin tubing
} 2:1 shrink ratio
} Flexibility
} Available in a variety of colors
} Excellent electrical insulation properties
} USP Class VI material; no heavy metals
} Compatibility with gamma and ETO sterilization
} Optional inner adhesive lining in sizes 1/8” and larger (MT5000A)
} Plastic spools and double-bagged packaging

HCTE
} Helical Convolex tubing with high crush resistance
} Provides mechanical protection for electrical wiring systems
} Highly flame-retardant
} Highly flexible
} Resistant to a variety of fluids
} High crush resistance
} System 300 conduit tubing
} Not heat-shrinkable

END CAPS
} Seal cable ends from moisture penetration
} Protect cylindrical objects from corrosion
} Provide insulation and abrasion protection

CONNECTOR STRAIN RELIEF BOOTS
} Available with adapter “lip” for better sealing and durability
} Available without “lip” for installation directly onto connector
} Straight, 45 & 90 degree boots available

UNIBOOTS
} Flexible convoluted construction
} Able to bend in any direction

TRANSITIONS
} Strain relief for cable joints
} Sealing provided by available adhesive pre-coat
} Abrasion protection

BREAKOUT BOOTS
} Strain relief for “broken out” conductors of power cables
} Seal “broken out” power cable conductors
} Meet US Navy, Lloyds, DNV & ABS requirements

FEEDTHROUGHS
} Provide water tight, fume tight seal through bulkheads
} Single and multiple cable entry configurations available
} Heat-shrinkable to cover a variety of cable diameters

QFT CONFIGURABLE TRANSITIONS
} Make 2:1, 3:1 & even 4:1 transitions with same part
} Seal splices against water penetration
} Low shrink temperature polyolefin

SHRINK HOOP CABLE-CLAMP GROMMENTS
} Superior strain relief to tapes
} Fast, easy installation
} Fittings enhance reliability of connections under extreme conditons of use in the manufacture of machinery and construction

ADHESIVES
} Thermoplastics, thermosets & sealants
} Remain flexible after installation
} Resistant to many fluids and solvents

ULTRA LIGHTWEIGHT IN-LINE DATABUSS COUPLERS
} Provide coupling points for data communication systems operating on MIL-STD-1553B protocol with reduced size and weight without sacrificing performance
} Available in single, double, 3, 4, 5, and 6 stub configurations
} Environmentally sealed
} Connectors of choice can be terminated by users
} Ultra lightweight (1 stub: 6.5g max.; 2 stubs: 9.5g max.)
} In-line profile that makes wire bundle mounting possible
} 360° continuous low impedance cable shield terminations
} Reliable solder termination of all components
} Potted circuit elements for maximum durability and in-use reliability
} Ease of installation
} Altitude immersion resistance
} Mean time between failures >1,000,000 hours

IN-LINE COUPLERS
} Provide coupling points for data communication systems operating on MIL-STD-1553B protocol
} Provided in one or two stub configurations
} Environmental sealing
} User terminates connector of choice to the cables provided with the coupler
} Available in completed custom harness assemblies – Contact Tyco Electronics
} Lightweight (1 stub: 10g max.; 2 stubs: 15g max.)
} In-line profile that makes wire bundle mounting possible
} 360° continuous low impedance cable shield terminations
} Potted circuit elements for maximum durability and in-use reliability
} Ease of installation
} Altitude immersion resistance
} Optional eyelet configurations for bulkhead mounting
} Mean time between failures >1,000,000 hours